V VerionicsMFL diagnostics software

Inline inspection / magnetic flux leakage

MFL analysis software for defensible pipeline integrity decisions.

Verionics helps inspection teams review magnetic flux leakage data, size metal-loss indications, compare evidence, and keep the engineering trail visible from signal to report.

Verionics software showing an MFL feature map and verified frames
Feature review MFL maps, selected indications, frame evidence, and repeatable sizing context.
MFL-A / MFL-Cworkflows for metal-loss diagnostics
3D signal viewsROI geometry and evidence review
Tool design looppipe, magnet, sensor, and CAD parameters
Traceable callsfeature tables, notes, and audit-ready context
Why MFL needs better software

Magnetic flux leakage inspection produces more than a defect list.

Metal loss, pitting, channeling, grinding marks, dents, and interacting features all appear as signal patterns that need engineering judgment. Verionics is designed around the work analysts actually do: inspect the signal, compare the evidence, quantify the indication, and explain the call.

Signal first. Preserve the measured MFL response instead of hiding it behind a score.

Geometry aware. Connect feature boxes, sensor channels, pipe geometry, and 3D reconstruction.

Reviewable output. Keep every conclusion tied to source data, analyst action, and model assumptions.

Software modules

A practical workstation for MFL analysts and tool engineers.

MFL signal calibration view with selected indication and 3D feature model

Signal calibration

Correlate raw signal shape with feature geometry.

Review dense channel traces, mark a candidate indication, attach ROI evidence, and keep the sizing context visible while the analyst edits the call.

Verionics database review workbench with MFL strip, 3D signal, and feature table

Evidence trail

Feature tables that stay connected to the map.

Move between selected indications, signal strips, 3D surfaces, classification fields, and analyst comments without losing provenance.

MFL tool designer with pipe cross-section, magnet stack, and 3D inspection tool geometry

MFL tool designer

Design the inspection physics, not only the report.

Capture pipe OD, wall, radial stack, magnet geometry, yoke dimensions, and sensor layout for repeatable MFL tool configuration.

Inspection workflow

From MFL run data to a decision-ready engineering package.

01

Import and align

Bring in MFL maps, channels, distance references, sensor metadata, and supporting images from field review.

02

Detect and frame

Mark candidate metal-loss indications, compare local signal morphology, and group related features across sensors.

03

Size and classify

Connect feature length, width, depth estimate, orientation, and classification to the visible evidence behind the call.

04

Review and report

Maintain tables, comments, photos, uncertainty context, and export-ready records for integrity engineers and operators.

Built for engineering review

Ordinary, inspectable, and difficult to hand-wave.

Verionics is positioned for inspection providers, integrity teams, and MFL tool developers who need an analysis environment that can be questioned. The software keeps the raw signal, geometry, feature record, and review state close enough that a call can be defended later.

Metal loss and corrosionpitting, channeling, general corrosion, grooves, and grind marks
Analyst productivityfast feature navigation, ROI views, and structured review state
Tool R&D supportmagnet stack geometry, pipe setup, sensor layout, and CAD export path
Traceabilityfeature IDs, comments, photos, tables, and reproducible evidence

Verionics

Discuss MFL analysis, tool design, or software integration.

Use this page as the public product placeholder while the detailed case material, validation notes, and operator-facing reports are prepared.

Contact Verionics